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Case Study: Tackling Compressed Air Leaks in Automotive Parts Manufacturing with Acoustic Imaging
Facing rising energy costs and increasing pressure to meet CO₂ regulations, an automotive parts manufacturer explored the FLIR Si2 acoustic imaging camera for compressed air leak detection. This case study demonstrates how the tool streamlined inspections, uncovered hidden leaks, and enhanced maintenance efficiency within a noisy industrial environment. Used to power production machinery like pneumatic tools, vacuum generators, and actuators, compressed air is a critical commodity in the automotive parts manufacturing industry. With complex piping systems spread across large facilities, compressed air leaks are both common and costly. At one US automotive parts factory, the maintenance team was increasingly concerned...
FLIR Announces Si2-Series of Acoustic Imagers to Detect Compressed Air Leaks, Partial Discharges, Mechanical Faults, and Quantify Gas Leaks
New Si2-Pro, Si2-LD, and Si2-PD models provide best-in-class performance, decision support, fleet management and enterprise data integration with new on-screen gas leak quantification, partial discharge assessment, and mechanical fault measurement. FLIR, a Teledyne Technologies company, today announced the expansion of its versatile Si-Series of acoustic imaging cameras with three models in the new Si2 family, designed for detecting compressed air leaks, specialty gas leaks, mechanical faults, and partial discharges: the Si2-Pro, Si2-LD, and Si2-PD. The Si2-Series offers industrial-grade solutions for the detection of air and gas leaks as well as mechanical faults such as bearing issues, addressing the top inspection...
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Capturing Hidden Air Leaks in Time Prevents Serious Incidents and Saves Costs at a Pharmaceutical Plant
A global pharmaceutical company discovered that an acoustic camera is a reliable, fast, and easy-to-use predictive maintenance method for detecting hidden air leaks in the plant area. Air leaks are a common problem in industrial environments. According to studies on compressed air system leaks, the average leakage rate is around 25%, but some facilities are losing up to 80% of their compressed air through leaks. If not detected and addressed on time, these leaks may end up causing additional costs, unplanned stoppages, and even potential safety hazards. Locations especially prone to air leaks in plants and manufacturing facilities include equipment...